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In an industry where many employees stay only a few years, John Cha’s 46-year manufacturing career story at Achilles USA is truly exceptional. His journey reflects what can happen when a company takes a chance on potential, and an employee responds with decades of dedication, learning, and problem-solving in plastic film manufacturing. John recently retired, closing an important chapter as one of Achilles USA’s longest-serving and most committed maintenance professionals. Emp

Why Cold Flexibility Matters in Plastic Film Manufacturing Every winter brings the same mission-critical question: how can we guarantee plastic films will stay tough, flexible, and reliable even when the temperature plunges to -40°F? Most materials can't handle that kind of cold, cracking, splitting, or stiffening just when you need performance. Achilles USA backs every formulation with rigorous cold weather plastic film testing and decades of real-world results. That means P

Since joining Achilles USA in April 2018, Yesenia Zavala has become a vital member of our production management team. Today, she serves as our Production Control Supervisor, overseeing production control and the color room, two areas that ensure our plastic film manufacturing operations run smoothly daily. But Yesenia's story with Achilles is more than a job title. It's a journey of growth, curiosity, and dedication in the flexible film manufacturing industry. From Mixer to S

Vince Dean's Journey: A Story of Initiative and Growth at Achilles USA When Vince Dean first walked into Achilles USA in 1998, he was a recent University of Idaho graduate ready to make his mark. Starting in the Material Control department, his natural curiosity and initiative quickly set him apart. It wasn't long before an opportunity in the technical department arose. After an interview with managers Mr. Bach and Mr. Negishi, Vince transferred to the engineering department.

Static cling plastic film has become a go-to solution for those seeking a quick, effective, and adhesive-free way to cover glass surfaces. Unlike traditional adhesive-backed window films, static cling window film relies on the natural attraction between the film and smooth glass, making it both eco-friendly and user-friendly. Its versatility has made static cling film popular across various industries and in homes, where it serves as both decorative and practical, as well as

At Achilles USA, we view plastic scrap as a valuable resource rather than waste. Through in-house recycling, a customer buy-back program, and partnerships with recycling brokers, we ensure that valuable plastics are repurposed and kept out of landfills. Our commitment to sustainability is backed by certifications like ISCC PLUS, offering transparency and environmental responsibility. Join us in supporting the circular economy and discover the benefits of using recycled conten

What Is Co-Extruded Film? Co-extrusion is a manufacturing process where multiple layers of different polymers are combined during extrusion to form a single, uniform multilayer plastic film. Unlike laminated films, co-extruded films offer seamless integration between layers, reducing the risk of delamination or contamination. Achilles offers 1 to 5 layer structures, using up to four different polymers, including PE, PP, EVOH, EVA, COPE, and Nylon, materials widely used in bio

Co-extruded films are revolutionizing the packaging industry by combining multiple materials into a single, multilayer structure. This innovative technology offers customized performance, cost efficiency, and improved quality control, making it the preferred choice for manufacturers across various sectors. With applications ranging from pharmaceutical packaging to medical devices and industrial uses, co-extruded films are poised to shape the future of packaging solutions.